Best Practices for Operating Shoe Making Machines

The shoe manufacturing industry is a very sensitive and fast-growing industry in terms of technology and skill demanding industry. The major value within this industry is in the automation of the machines used to make shoes while maintaining proper standards and quality. Best practices are critical for both manufacturing and operating companies to achieve high production rates, reduce costs, and ensure the safety of the operators. BSM India is here to discuss factors that make shoe making machines run efficiently.

Understand Shoe Making Machines

In particular, there is always a need to know about all possible characteristics of the shoe-making machine, including its primary functions, parts, and drawbacks. Various types of apparel processing machines are developed based on their application areas namely cutting, sewing, pressing, heat setting, folding, ironing, etc. Acquainting the manual and receiving training can prevent some wrong actions from operators and increase the productivity of a machine.

Key Steps:

Make sure to read the machine’s instruction manual from cover to cover.
Take manufacturer training sessions.
Learn everything that the machine can do so that when the time comes that it malfunctions, you will know what to expect out of it.
When specified, time should be taken to document important operational guidelines for future use.

Perform a Check Before Operation

A preventive check before using the shoe making machines will help avoid this frequent occurrence and amount to saving time. Likely, some of the checks that are performed before actual operation include tests that signify that all the parts of the machine are in good working condition.

Checklist:

Look for signs that suggest anything is wrong as well as their level of deterioration.
Check that all the body parts that move are well-greased.
Make sure that there is a good connection on this product and that the power supply is well connected.
Make a check if the blades, mold, or needles are aligned correctly.
The machine should be tested with consistency to isolate any strange sounds or shocks from it.

Use High-Quality Materials

Choosing the right material in the construction of a shoe can either enhance the kind of machine to be used or even the end product. Substandard metals may lead to impoundment of the machines or could wear the vital parts of the machines.

Recommendations:

Organizational purchase: Obtain the source materials from reliable sources of the supplies.
Make certain that all materials used are suited for the machine that shall be used.
Do not use raw materials that contain some contaminants or those that may vary in thickness.
Organizations should store materials in a clean environment free from dampness to avoid spoiling the products.

Check the Settings of Shoe Making Machines

Every shoe design calls for specific parameters of the respective machines to get the best results. Choice of improper settings may result in defects, material loss, or even deterioration of the machine.

Steps to Follow:

The latter depends on certain parameters and, depending on the design, the corresponding machine settings should be adjusted.
For example, use templates or guides to avoid non-standard results.
It is recommended that the machine should always be set to the correct calibration to be accurate.
Make a record concerning the serial orders so that you do not make so many changes next time.

Prioritize Safety

The use of shoe machines in India should always be done under certain measures of safety precautions in place. Many of these machines use knives, get very hot, or have massive parts that can be very dangerous when mishandled.

Safety Measures:

Put on appropriate individual protective measures, including gloves, goggles, and safety boots.
Do not place hands fingers or any loose clothing in the vicinity of moving parts.
Mounting guard rails or barriers and having stop controls placed around the working area.
Make sure that operators perform safety training which should be conducted from time to time.
The workplace has to be clean and not occupied by extraneous items or other objects.

Clean and Organized Environment

Free of clutter and mess, work environments are less hazardous to employees and help to prevent work injuries. Sanitary measures are also part of the housekeeping that goes a long way in increasing the life span of the shoe making machinery.

Best Practices:

Read the operating instructions of the machine, and maintain cleanliness on the machine and around it after each shift.
Scrap and waste materials should be discarded as soon as they are generated.
Cooperate and combine tools and accessories for better storage.
Create labeling practices for different types of materials and components.

Frequent Checking and Servicing of Shoe Making Machines

It is important that due attention should be paid to the regular maintenance of the shoe making machines. Lack of proper maintenance makes the equipment break down more often, takes longer to repair, and costs a lot of money to repair.

Maintenance Tips:

Maintenance should be done according to the prescribed schedule by the manufacturer.
Worn-out parts should be replaced immediately.
Maintenance activities; Record your maintenance activities daily, weekly, and monthly.
Where possible, the company should only purchase spare parts and lubricants that are recommended by the manufacturer.
Have professional servicing done at frequent times.

Optimizing Workflow and Coordination

Good workflow management is important in that it makes sure that the line of production runs well. Having several shoe machines and operators work at the right time is a good practice.

Strategies:

Organize equipment in a flow according to the production line.
In trained operator communications to task-specific ones, there must be effective assignments.
Management can adopt the use of software or a manual system to monitor the progress of production.
It is recommended to organize daily and weekly conferences to discuss problems associated with the work of teams.

Conclusion

Managing machines used in shoe making is a combination of how it is done both technically, accurately, and effectively and the identification with quality. Through the recommendations stated in this blog, manufacturers are likely to improve productivity, the quality of their products as well as the safety of workers. Some of the money and time spent on the correct function of the machines not only increases the rate of efficiency but also helps to build a healthy and more sustainable business. Get your shoe making machines today at BSM India!