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Double Decker Pasting Conveyor (For Footwear Assembly)
The Double Decker Pasting Conveyor is a versatile machine designed for efficient and precise assembling processes in shoe manufacturing. With its unique double-layer design and advanced heating technology, this conveyor ensures optimal drying and bonding of materials, resulting in high-quality footwear.
Description
- Double Layer Design: The machine features two layers, allowing for separate temperature control of the top and bottom layers, ensuring precise and uniform drying of materials.
- Near Infra Red (NIR) Heaters: Equipped with NIR heaters, the machine penetrates the gluing layer of the vamp and bottom, accelerating drying and enhancing bonding efficiency.
- Flexible Operation: With speed control drive, the conveyor belt speed can be adjusted according to different materials, improving product quality and yield.
- Customizable Length: The length of the oven can be tailored to specific requirements, with easy and fast installation and disassembly.
- Hot Air Circulation System: The machine features a hot air circulation system, reducing electric consumption and enhancing energy efficiency.
- Automatic Temperature Control: Each oven section’s temperature is controlled automatically and can be adjusted independently, ensuring ease of operation and precise temperature management.
- Durable Construction: The outer appearance is coated with plastic powder for anti-wear, anti-oxidization, and long-lasting durability.
Specifications
| Model Number | BS-2120 |
|---|---|
| Structure | Mild Steel & Stainless Steel |
| Gear Motor | ABP/Bharat Bijli/Crompton |
| Belt | Green PVC Belt |
| Heating Chambers | 6 + 8 + 8 + 6 (Standard) |
| Heater Options | NIR Lamps or Air Heaters |
| Chamber Sizes Available | 6, 8, 10 & 12 Feet |
| Electrical Fittings | L&T or Schneider |
| Electrical Wirings | Polycab & RR |
| Temperature Controller | Delta/Multispan/Alfa |
| Speed Controller | VDF (Delta) |
| Length | 44 Feet (customizable) |
| Dimensions | 44 x 4 x 3.5 Feet (standard) |
| Weight | 1400 Kg |
Maintenance
- Regular Cleaning: Keep the conveyor clean and free from debris, dust, and accumulated materials. Regularly inspect and clean the heating chambers and heaters to ensure optimal performance.
- Lubrication: Lubricate moving parts and components as per the manufacturer’s guidelines to prevent friction and ensure smooth operation.
- Inspection: Periodically inspect the conveyor for signs of wear, damage, or loose components. Address any issues promptly to avoid potential breakdowns.
- Electrical Connections: Check electrical connections and wires regularly to ensure they are secure and free from damage.
- Heater Calibration: Calibrate the temperature settings of the heaters periodically to maintain accurate and consistent drying.
Safety Considerations
- Protective Gear: When operating the conveyor, wear appropriate personal protective equipment (PPE) such as gloves and safety goggles to prevent contact with hot surfaces and moving parts.
- Training: Ensure that only trained and authorized personnel operate the conveyor. Provide proper training on its use and safety procedures.
- Emergency Stop: Familiarize all operators with the location and operation of the emergency stop button. In case of any emergency or malfunction, press the stop button immediately.
- Electric Safety: Avoid operating the conveyor with wet hands or in wet conditions. Ensure the power source and electrical connections are in good condition to prevent electric hazards.
- Avoid Overloading: Do not exceed the recommended productivity limit of 1000 pairs per 8 hours to prevent strain on the machine and maintain its efficiency.
- Temperature Precautions: Be cautious of the heated surfaces and NIR heaters, which can reach high temperatures. Avoid direct contact to prevent burns.
- Proper Ventilation: Use the conveyor in a well-ventilated area or install adequate ventilation systems to remove fumes and ensure a safe working environment.
- Regular Inspections: Conduct routine safety inspections to identify any potential hazards or issues with the conveyor, and take necessary corrective actions.
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