The Essential Shoe Machinery Every Manufacturer Needs | BSM India

Shoemaking is a complex procedure which requires time and effort as well as consideration of several factors. The quality of the final product that is a shoe highly depends on the type of machinery used in making the parts of the shoe and constructing them. For a manufacturer it is important to buy extremely high standard machinery that is durable since it will help him produce his end product efficiently, effectively and at a reasonable price. Some of the most basic items of shoe machinery that need to be present in any standard shoe manufacturing unit are given below by BSM India.

Cutting Machines

The cutting shoe machinery assist in cutting leathers, synthetic materials and other sub-assemblies of shoes such as insoles and reinforcements in appropriate accurate shapes ready for assembling into a shoe. For cutting a material there are manual machines as well as computerized machines available depending upon the part of the shoe it is the upper, lining or the sole. With the automated tools, one is able to achieve better and faster outcomes in comparison to the previous traditional cutters. These also afford the flexibility of cutting different varieties and dimensions of the fabric.

Some cutting machines also include feeding and offloading mechanisms as part of the process to enhance efficiency and productivity. It assists in cutting different layers of material at once. It is extremely useful for cutting large quantities in standardized shoes and other common footwear production.

Stitching Machines

Sewing machines that embody the name sew the separated parts of the shoe upper to complete the construction of the upper before the sole is added. Industrial lockstitch machines have piano feed mechanisms especially in high-speed industrial lockstitch machines for feeding of the applied fabric. There are those designed with a swappable flatbed that is useful in adjusting the sewing depending on the shape of the shoe upper sections. 

Other types of machines used include those for top stitching, chain stitch side lasting, and over-seaming among others. Another perspective is that purchasing ergonomic and if possible heavy duty stitching machinery and equipment is highly desirable in achieving the target involving high production volume.

Skiving Machines

Chap lengths roll out the leather to a uniform thickness or to produce a pattern. Various rollers are available where the thickness of leather determines the size of the roller to be used. Skiving is necessary in components where the cross-section needs to be reduced further to allow for easier assembly for comfort.

Lasting and Assembling Machines

Lasting can be described as the process where the shape of the shoe upper is especially over the last, giving the shoe inner foot bed. Subsidiary lasting equipment is used to handle the sensitive exercise of stretching and positioning the material for the last accurately without causing any harm. They also sew the upper over the insole using tacks, nails or adhesives depending on the construction technique that has been applied.

Among the modern lasting shoe machinery that have enhanced the shoemaking process there is the hot melt lasting that allows for efficiency and versatility in different shoe sizes and its types. In the subsequent steps, the upper and soling parts are sewed together and finished on a sole attaching machine that uses high temperature and pressure to activate heat-sensitive adhesive. For making bottom part shoes this particular machine is very essential and can not be avoided at all. The final stages of shoe construction such as heat treatment of toe puffs, installation of socklinings, etc., require some minor tooling for the finalization of a pair of shoes.

Finishing Machines

This is a crucial process since it is where shines, logos, sizes, as well as edge colors are incorporated on the completed pair of shoes. Some of the most likely finishing equipment comprises ink-jet printers, embossing machines, foil/decal applicators and others.

Different kinds of finishing tools help in providing a variety of end products which meet the unique demands of fashion and trends. This results in more profits as consumers and patients are made aware of specific shoe brands and their recall value. The use of automated finishing machines for production is advisable when the shoe factory targets a large production capacity.

Support Machinery

Some typical support shoe machinery on which one could find boilers includes generation of steam and hot fluids to be used in heating/pressing during footwear manufacturing. Some of the features include the mechanical arms also known as conveyors which assist in the handling and transport of material in the various processes. Industrial generators are important accessories that offer an independent source of power that is crucial to smooth running of massive equipment. There are many accessory machines required in shoe making factories and it is essential for manufacturing units to lay down a strong and efficient support system for these accessory machines to work in harmony with primary machinery used for shoe manufacturing.

Conclusion

With technological advancement, there is tendency for the machinery used for shoe production to be more developed and require less manual handling. Whether it is the primary operations like cutting, stitching or assembling or second operations like grading the patterns, printing, packing etc., today’s manufacturers need to install high-tech machines to effectively cut down costs and increase production capacity as well as be able to incorporate the flexibilities that market and customer may offer. The right shoe machinery by BSM India is guaranteed to lead to the final finished products and make your brand stand out!