Shoe Making Machines & Tech: Perfect Combo | BSM India

Today’s world is globalized and thanks to the advancement in technology, even shoe manufacturing is not left behind. Technological advancement has completely revolutionized traditional shoe making through new age machines and techniques as well as innovations. Modern shoe makers are now able to use automated technologies and data systems to stitch, shape, design, and custom create shoes at incredible speeds and with extraordinary accuracy. Now, BSM India will help you examine the manners in which the integration of technology is improving the shoe making machines.

The Advancement of Shoe Production

The number of hours it takes to produce shoes and the effort required in manual production has decreased significantly due to the available shoe making machines. The technologies, combined with the use of advanced software and mechanisms, enable new generation machines to work on complex processes at different stages of production of shoes.

Cutting Leather Precisely

CNC cutters employ laser, water jet or blade cutting methods to accurately cut desired shapes on leather. Most of their sophisticated software identifies specifics of shoe model and density of the material to easily control cutting speed and feeding of material to ensure perfection.

Stitching Rapidly

Automated shoe making machines that are fast, can stitch the pieces of leather with specific stitch patterns for a few minutes only. Certain machines employ infrared tracing techniques in order to detect and sew along the outline of patterns for accurate placement of stitches. They can also regulate the stitch length, depending on the material type and design of the shoes within a blink of an eye.

Assembling Efficiently

Cement lasting machines involve the use of thermoplastic films or hot melt adhesives to quickly bond shoe uppers to the bottoms. They use a horizontal conveyor belt for moving the assembled shoes from one operation station to the other for processes such as applying foxing strips, injecting adhesives and heat activation of assembly bonds for efficient production line turnovers.

Finishing Consistently

Assembly line work allows the use of robotic spray technology and computer-controlled roller coating machines for better finishing of the assembled shoes. They use dyes, wax polishes and PU coatings that operate uniformly on the curved surfaces without much wastage and emitting toxic gasses. They do not require manual adjustment after the finishing process, which is a sign of their better finish quality.

Integrating Data into Improving Processes

Manufacturers can achieve deeper integration of machines with analytics software that can help them use actual production data to determine if there are any problems with the production process or use data to compare costs and performance.

Analyzing Material Wastage

By using big data mining, the information that is generated by cutting machines with regards to material use per model can be used in order to achieve better nesting plans and reduce the amount of leather that is wasted. It also makes it easier for tracking quality of leather originating from various suppliers.

Benchmarking Productivity

Converting the rate of production and idle time of stitching, lasting, and finishing machines into digital form makes the identification of bottlenecks and workload distribution to increase the output possible.

Forecasting Demand Dynamics

Combining the sales data from the retail outlets with production data yields market demand figures that are very precise. This leads to improved planning and the ability to maximize the capacity of each resource.

Integration of physical machinery with digital technologies is allowing mass production of shoes while maintaining high levels of control, standardization and accountability. These smart systems have the potential of transforming speed, quality and value, giving a shoe manufacturing company a competitive edge.

Design and Development with Emerging Technologies

In addition to automation on production floors in their plants, virtual design tools and three-dimensional printing are assisting innovation in shoe making machines.

Visualizing Ideas Digitally

Computer-aided designs enable the rapid creation of shoe models. This has made it possible for designers to see shoe models with realistic textures, logos and color ways all before sampling physically. This not only cuts trial costs but also accelerates the time-to-market for new launches.

Printing Physical Samples

3D printing systems allow printing of shoe soles and midsoles in preferred material such as thermoplastic elastomers and EVA foams from digital models. This helps in a quick check and rework of models and functional testing before going to the final tooling.

These technologies give shoe manufacturers the flexibility and innovation they need when it comes to the concept development and prototype confirmation of products to facilitate fast growth in products to the market.

The Digital Shoemaking Ecosystem

Application of technology across the shoemaking value chain has given rise to a networked, informed chain where manufacturers, suppliers, sellers, and buyers converge.

Collaborating With Suppliers

By sharing design files, production schedules, and inventory data through cloud networks, it becomes easier to synchronize with raw material suppliers for a just-in-time inventory.

Engaging With Online Retailers

Incorporation with the e-commerce platforms makes it easy for brands to get direct orders and at the same time get real-time information on sales for better demand management.

Interacting With Consumers

With social media engagement, brands are able to address consumers’ feedback easier especially during the development process while digital printing enables the production of small quantities and customization for each buyer.

It also means that the digital ecosystem is built around the consumer, which makes it possible to synchronize production, logistics, and sales to create more value in the shoes’ industry.

Conclusion – Technology Brings Revolution

From the industrial robots, CAD or virtual modeling, to digital environments – technology adoption in the shoe manufacturing industries has paved the way to new horizons of customization, creativity, and problem solving on a global level. Shoe brands that adapt to this tech revolution will enjoy handsome competitive benefits and consumers will enjoy high quality, unique products.

Therefore prepare for the future by embracing the ideal combination of shoe making machines, materials, and smart data that are poised to revolutionize shoemaking processes – visit BSM India today!